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+86-15690533330
- shuangyangjixie@mail.ru
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China, Hebei Province, Tangshan City, Caofeidian District, SME Industrial Park, South Side of Zhi'er Road
+86-15690533330
China, Hebei Province, Tangshan City, Caofeidian District, SME Industrial Park, South Side of Zhi'er Road
1.The screws of our twin screw extruder are modular, which reduces maintenance costs.
2.Uniform pressure distribution ensures a high degree of uniformity of granules in size, length and density.
3. Our twin screw extruder can be equipped with a torque limiter, which ensures stable and reliable operation of the drive.
1.Wide adaptability to the recipe: the ability to process complex mixtures with a high fat content (up to 17% and above), moisture, fiber or high viscosity.
2.The degree of starch gelatinization usually reaches 90% or more, which can effectively destroy anti-nutrients and improve taste.
3.By adjusting the rotation speed, steam quantity and head pressure, you can easily switch between the production of floating, sinking and slowly sinking feed.
4.High level of automation: the ability to equip density control systems with vacuum and pressurization to improve product quality.
5. The modular design of the screws allows you to flexibly change the combination of shear and transport blocks depending on the properties of the raw material; Inverter rotary cutting head ensures precise granule length control.
Twin screw extruder is a key equipment in high quality feed production lines. It is widely used in the production of floating and sinking aquafeeds, pet food, as well as pre-starter feed for piglets. The main advantage lies in the two co-directional, self-cleaning and complementary screws. The material is intensively transported, subjected to high shear and mixing, passes through a zone of high temperatures and pressures, and upon exiting the die instantly foams, forming a porous structure. Compared with single-screw machines, the twin-screw extruder features wider adaptation to raw materials, a high degree of gelatinization and precise control of the shape of the granules.
| Model | SJPS120*2 | SJPS150*2 |
| Nominal screw diameter (mm) | 132 | 146 |
| Power (kW) | 200/250 | 315/350 |
| Productivity (t/h) | 5-6 | 8-10 |
Question 1: What are the main advantages of a twin-screw extruder over a single-screw extruder?
A: Compared to a single screw extruder, a twin screw extruder offers greater feed adaptability, higher gelatinization efficiency and better control of granule shape, especially when processing complex formulations with high fat, moisture, fiber or high viscosity content.
Question 2: Can the length of the granules be controlled?
Answer: Yes. The machine is equipped with an inverter rotary cutting head on a pneumatic suspension, the blades of which fit tightly to the surface of the die. The rotation speed is adjustable, which allows you to accurately set the length of the granules.
Question 3: Is it possible to produce floating and sinking feed using the same equipment?
Answer: Yes. By adjusting the rotation speed, the amount of steam supplied and the pressure in the head, you can easily switch between the production of floating, sinking and slowly sinking feed. It is also possible to equip with density control systems with vacuum and pressurization.
Tangshan Shuangyang Machinery Equipment Co.Ltd was founded in 2018. It is a modern engineering enterprise integrating scientific research, production and sales, specializing in the development and production of feed grinding equipment. The company occupies an area of about 40,000 square meters and has several production workshops. Products include high-efficiency multi-chamber hammer crushers, ultra-fine crushers, biomass crushers, multi-chamber pulse dust collectors, integrated impeller feeders for impurity removal and other key equipment. The equipment is widely used for grinding feed for poultry, livestock, aquatic animals, ruminants, and is also used in the chemical, food, pharmaceutical and grain processing industries. The company's products are exported to more than 20 countries and regions, including India, Vietnam, Indonesia, Malaysia, South Africa, Egypt, Brazil, Russia, Kazakhstan and others.
We provide OEM (Original Equipment Manufacturer) services, manufacturing equipment, its configuration and functionality in accordance with customer requirements. Whether it is special production conditions or individual design solutions, we offer professional solutions for each specific request, ensuring that the client receives equipment that fully meets his needs.
To keep you updated on production progress and shipment status, we provide video calling via WeChat and WhatsApp. Using video communication, you can see in real time the scale of our plant, warehouse stocks and the shipping process, fully controlling the fulfillment of the order. We adhere to the principle of transparency in communication so that you feel calm and confident. We provide detailed installation and training videos and graphics to help you quickly master installation and operation of the equipment. Our technical team is ready to provide remote support, helping to resolve issues related to installation, setup and daily operation of equipment, ensuring its efficient and stable operation.
1、We provide customization service for the horizontal paddle belt mixer according to your requirements, ensuring the equipment meets the actual operating conditions. 2、The horizontal paddle-ribbon mixer has a rational and compact structure, flexible in layout, and easy to install and maintain. 3、The horizontal paddle belt mixer supports various discharge methods, including hydraulic and manual control. The lower part is equipped with a large unloading hatch and a central rotary valve, which ensures fast unloading and low material residue.
1、The liquid addition system uses multi-nozzle technology combined with pneumatic atomization, ensuring micro-sized droplet atomization and preventing material clumping. 2、The liquid addition system is equipped with a pneumatic shut-off valve or return system, which instantly shuts off the flow when spraying stops, preventing residual liquid from leaking. 3、For high viscosity liquids (such as molasses), the system automatically adjusts the heating power to ensure stable fluidity. 4、Supports air purging or automatic flushing to prevent cross-contamination and deposits in the pipeline.
1、The automatic microdosing system uses industrial high-precision load cells with a resolution of 1-5g, while the total weighing error does not exceed ≤0.1%, ensuring high accuracy and reliability of measurements. 2、The entire process is completely controlled by a centralized control system, which effectively eliminates the risk of human errors such as incorrect addition, omission or redosing. 3、For poorly flowing powders (such as vitamin components), the bins are equipped with agitators or pneumatic roof breaking devices, ensuring a stable and uninterrupted supply of material. 4、The system fully records the recipe number, batch of raw materials and actual consumption, meeting GMP requirements and ensuring full traceability of the production process.
1.Bucket Elevator: High quality carbon steel or stainless steel body with continuous seam welding. It is highly resistant to wind loads and is suitable for use outdoors and in difficult conditions. 2. Equipped with a mechanical anti-reverse stop device and a belt runoff control sensor in the head part. An optional explosion-proof door is available for safety in dusty environments. 3.Our bucket elevator does not require frequent manual cleaning. Particularly suitable for industries with high cleanliness requirements, such as feed and seed production.
1、We provide the ability to customize rollers with different tooth shapes depending on the required particle size for crushing. 2、Our double roll crusher is equipped with high quality hex belts and a stable, efficient tension system, ensuring the equipment's stable and efficient operation. 3、The feed rolls of the crusher are driven by frequency-controlled motor, which ensures uniform feeding and automatic control.
1、We can provide customers with detailed process diagrams to help them understand the role and position of each twin shaft paddle mixer in the production process. 2、We also provide professional consulting services to ensure that each equipment best suits the customer's production requirements and budget. 3、We provide video communication via WeChat and WhatsApp, so customers can see the scale of our production in real time and ensure the transparency of the transaction.
1、Round primary screen ensures the removal rate of large impurities ≥99% without losing whole grain. 2、The round primary cleaning screen has a robust structure, adapted to high-intensity continuous operation during the grain receiving season; The productivity of one installation reaches hundreds of tons. 3、The external reciprocating cleaning brush promptly removes dirt from the sieve holes, preventing them from clogging. 4、The fully enclosed design combined with the aspiration pipe effectively controls the emission of dust.
1、The multi-chamber pulse dust collector is equipped with an automatic pulse filter cleaning system, which effectively reduces the need for manual cleaning and ensures long-term high-efficiency operation of the equipment. 2、Multi-chamber pulse dust collector has high cleaning power, which allows you to keep production areas clean and dust-free, improving working conditions. 3、Multi-chamber pulse dust collector adopts reinforced body structure, which ensures the durability of the device and extends its service life.
1、We provide OEM (custom equipment manufacturing) services, manufacturing equipment based on customer requirements and customized function configuration. 2、After cooling, the temperature of the pellets in the counter-flow cooler can be reduced to +3℃～5℃ above room temperature, and the moisture removal rate is at least 3%, which effectively improves the stability of the finished product. 3、The counterflow cooler is equipped with a slide or swing unloading mechanism, which ensures smooth and stable unloading with minimal damage to the structure of the granules and maintaining their appearance and integrity.
1.The cross-section of the scraper conveyor is reduced by approximately 30-50%, making it an ideal solution for workshops with limited space. 2.The product uses stamped alloy steel chain, which has high tensile strength. When combined with wear-resistant liner plates, the overall life of the equipment is significantly increased. 3. The scraper conveyor is especially effective in transporting abrasive, dusty and high-temperature materials, solving the problems of increased wear and leakage that plague traditional equipment in such environments.
1、We design customized equipment layout based on the factory floor drawings provided by the customer (CAD or 3D drawings can be provided). 2、We provide detailed process diagrams to help customers understand the location and operating process of each device in the production cycle. 3、We can recommend the suitable model and configuration of hammer rotor crusher based on the material characteristics and performance requirements.
1、Our single-shaft paddle mixer is produced directly at the manufacturer, without intermediaries, which eliminates additional markups. Price is negotiable. 2、We select the optimal equipment model in accordance with the characteristics of your raw materials and the required productivity. 3、We manufacture equipment according to individual customer requirements, including configuration and functionality.
1.Based on the design of hammer rotor crusher, SFSP-55 series breaks the centrifugal ring layer of the material, ensuring its secondary crushing and repeated grinding. This significantly increases the permeability of the material through a unit area of the sieve. 2. The equipment has a completely sealed structure, equipped with a high-precision dynamically and statically balanced rotor and vibration-isolating base. The noise level during operation is significantly lower than the established Chinese government standards. 3.Equipped with highly sensitive limit switches, the motor will not start unless the equipment is completely stopped or the housing is not locked, and ensures continuous monitoring of the operating status.
1.Our ultra-fine grinder adopts multi-stage grinding structure, which improves feed digestibility by 20-30% compared with traditional grinders. 2.The hammers are made of wear-resistant alloy, which increases the service life of the equipment and reduces the cost of replacing spare parts. 3.We have optimized the rotor design and hammer arrangement, resulting in 35% higher grinding efficiency compared to similar devices.
1. The chute of the screw conveyor is usually sealed, which effectively prevents dust when transporting powdery materials. 2.Several loading and unloading openings can be installed at any point along the screw conveyor route, which can effectively prevent material clogging. 3.Thanks to its robust structure, our screw conveyor features extended service life and reduced maintenance costs.
1、PLDY series dosing system supports storage of multiple production recipes with encryption and access control capabilities, ensuring the security of key process data. 2、PLDY series dosing system provides process visualization through simulation or 3D interface, displaying the status of bins, valves and weight in real time. 3、PLDY series dosing system supports the combined operation of large-component scales and micro-dosing scales, optimizing the dosing process and improving efficiency. 4、PLDY series dosing system is equipped with self-diagnosis function, including alarms, raw material shortage warnings and over-tolerance lockout, ensuring the stable operation of the system.
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